D+ Plus Size Bras Professional Manufacturer | OEM & ODM Custom Services

Plus Size Bra Custom Design and Manufacturing

Provider with 28+ years' experience in women's lingeries manufacturing industry.10 MILLION+ annual output.
Custom Plus Size Bras Design Manufacture
Home / Professional Custom Design And Manufacture

Why Choose BELLENY?

Professional One-Stop Service for Custom Bra Lingerie

Provider with 28+ years' experience in women's lingeries manufacturing industry.10 MILLION+ annual output.
Custom Plus Size Bras Design Manufacture

Professional Lingerie Maker

Our company has over 20,000 square meters production facility.Our certified production facility is built with advance production equipment, scientific management and quaty control system.

We hire the most skillful and well-trained workers. We currently have over 300 employees and growing, most of which are professional technicians& sewing operators of 10+ years' experience.

Custom Plus Size Bras Design Manufacture

Developed D+ Bras Solution

Expert in lingerie products and capable of supplying widerange of products:Custom Plus Size Bras, Sports Bras,SwimWear, Panties, and more. Wide size range: 28-52 band sizes, DD-K cup sizes,XS-6XL

In comply with international quality standards and social standards, we standardized ourselves and get certified with ISO9001/ BSCI/ GIC certifications .Meeting AQL 2.5 or AQL 1.5 according to customer's needs.

Custom Plus Size Bras Design Manufacture

Customer Loyalty

We maintain high commitment to our clients.We have established long-term business relationship with premium brands such as Curvy Kate, Adore me, Parfait, Shein, La Vie En Roseetc.

Professional Plus Size Lingerie Manufacturer

Intelligent Production Equipment for Plus Size Bras

Intelligent production equipment provides us with a variety of assistance in the manufacture and processing of bras
Custom Plus Size Bras Design Manufacture
Custom Plus Size Bras Design Manufacture

Improve Efficiency

The computerized intelligent cutting machine can automatically and accurately complete the cutting, typesetting and cutting process in the production of brassiere. This equipment can shorten production cycles, increase output and reduce labor costs.

Custom Plus Size Bras Design Manufacture
Custom Plus Size Bras Design Manufacture

Improve Accuracy and Consistency

Intelligent machine equipment uses advanced technologies such as computer vision and precision sensors to ensure consistent quality assurance of precise measurements in the bra production process. This helps maintain size, shape and stitching consistency, resulting in a better fit and better looking and comfortable bra products.

Custom Plus Size Bras Design Manufacture
Custom Plus Size Bras Design Manufacture

Enhanced Customization Capabilities

Smart machines can be programmed to accommodate custom designs and unique customer preferences. They can quickly adjust parameters such as size, color, fabric and pattern, enabling manufacturers to offer a wide range of options and meet the individual needs of customers.

Custom Plus Size Bras Design Manufacture
Custom Plus Size Bras Design Manufacture

Quality Control

The quality control mechanism of the intelligent fabric inspection machine can monitor in real time and perform early warning of error detection systems. These features help identify flaws or inconsistencies in the production process, enabling timely corrective action and ensuring high-quality bras reach the market.

Custom Plus Size Bras Design Manufacture
Custom Plus Size Bras Design Manufacture

Cost Saving

Although we invest several million yuan in the initial stage of smart equipment, it can bring long-term cost savings. Automation reduces the need for manual labor, minimizing labor costs and potential errors. In addition, increased efficiency and reduced rework help reduce the overall cost of the production process.

Professional Plus Size Lingerie Manufacturer

Plus Size Bras Production Workers

Custom Plus Size Bras Design Manufacture

Skills and Professional Knowledge

Our more than 300 workers have more than 10 years of underwear production experience, and they can better use their knowledge, skills and experience in the production process of each product. They have the expertise to operate machinery, perform specific tasks and ensure quality standards are met. Their expertise enables them to handle complex operations, solve problems and make critical decisions to optimize production.

Custom Plus Size Bras Design Manufacture

Manual Dexterity

The manufacturing of bra products places high demands on precise and complex manual operations. The workers' rich experience in underwear manufacturing makes them more dexterous in handling delicate materials, precisely operating the operations between machine equipment and fabrics, and their ability to manipulate components and materials ensures accuracy and attention to detail.

Custom Plus Size Bras Design Manufacture

Adaptability and Problem-Solving Skills

Our workers are highly adaptable, able to quickly respond to changes in production requirements or unexpected challenges. They can discover problems in production in a timely manner, implement solutions and make adjustments at any time. Their ability to troubleshoot and find innovative solutions contributes to the smooth running of the production process.

Custom Plus Size Bras Design Manufacture

Quality Control

Workers are responsible for checking and ensuring the quality of bra products during production. They perform visual inspections, take measurements and identify any defects or deviations from required standards. Their vigilance and attention to detail help maintain product quality and prevent defective products from entering the market.

Professional Plus Size Lingerie Manufacturer

Plus Size Bras Quality Inspection

Custom Plus Size Bras Design Manufacture
Custom Plus Size Bras Design Manufacture

Skills and Professional Knowledge

Raw material inspector: Our quality inspection department will inspect incoming materials, such as fabrics, elastics, hooks and other components. Inspectors check for defects, color variances, fabric consistency, and compliance with quality standards. Any non-compliant material will be rejected or flagged for further evaluation.

Production Inspection
Custom Plus Size Bras Design Manufacture

Cut and Stitch Inspection

During the cutting and stitching process, quality inspectors check the accuracy of cuts, stitching technique, and seam allowances.

Custom Plus Size Bras Design Manufacture

Finishing and Trim Check

This phase involves checking the finishing touches, including trimming excess threads, attaching labels or tags, and checking the overall appearance of the bra.

Custom Plus Size Bras Design Manufacture

Random Sampling and Statistical Process Control

To ensure overall quality control, random sampling is usually performed throughout the production process.

Custom Plus Size Bras Design Manufacture

Packaging and Labeling Inspection

Inspectors verify that the correct packaging materials are used and that the bra is properly packaged to protect it from damage during shipping.

Custom Plus Size Bras Design Manufacture
Custom Plus Size Bras Design Manufacture

Product Testing

In-process audits and final inspections: In addition to phase-specific inspections, in-process audits are conducted to monitor and verify ongoing production quality. Final inspection takes place after the bra is fully assembled and ready to ship. Inspectors conduct a thorough assessment of the final product, reviewing every aspect of quality to ensure they meet the customer's standard requirements for the product before they are shipped.

Professional Plus Size Lingerie Manufacturer

Plus Size Bras Production Process

Custom Plus Size Bras Design Manufacture

The salesman generates a sales contract with the finalized sample and submits it to the ERP system

1
Custom Plus Size Bras Design Manufacture

The merchandiser enters the material order information in the order tracking system

2
Custom Plus Size Bras Design Manufacture

The buyer purchases fabrics, tags, and shipping marks according to the material information agreed in the sales contract

3
Custom Plus Size Bras Design Manufacture

Incoming material inspection to inspect the material and deliver it to the production department

4
Custom Plus Size Bras Design Manufacture

The salesman notifies the production department after confirming the details of the pre-production version

5
Custom Plus Size Bras Design Manufacture

Quality control in production followed by quality inspectors

6
Custom Plus Size Bras Design Manufacture

After the order is produced, the quality department is responsible for the inspection of the finished product

7
Custom Plus Size Bras Design Manufacture

After the salesman informs the customer to pay off the balance, he will package and deliver the goods

8

Belleny's Goal

Sustainable Garment Factory

Belleny's goal is to be a sustainable underwear factory, considering that a comfortable underwear brand should rely on an environmentally friendly factory. Belleny believes that now is the time to do all we can to build a brighter, better future for our customers, families, communities and planet.

We are passionate about functionality and sustainability and have a clear production process to ensure smooth communication. We are always happy to help you choose the most suitable material for your sportswear brand, advising on seams, zippers, pocket placement and discussing any other details that may come to your mind.

If you find a manufacturer that claims to be sustainable, they should use a certified relevant certificate. Sustainability for any apparel brand starts with its supply chain. So, to be a part of it, you have to work with sustainable clothing manufacturers.

Belleny works with reliable fabric suppliers to support the use of environmentally friendly fabrics for women's underwear. We can produce on demand, which is a very sustainable trend in the apparel industry right now.

Custom Plus Size Bras Design Manufacture
  • Q7. Do your plus size bra sizes support different international size standards?
    Belleny has been engaged in plus-size bras for more than 20 years, and the styles and sizes are very mature. Feel confident to put your trust in us. When you receive the sample, if there is a size requirement, the designer will adjust it to the accurate size standard at one time.

    Therefore, before you provide the size, confirm the accuracy of the sample size, and we will provide the source of the size as much as possible, and check whether the size is mature and reliable. The sample size shall be the size of the test body for which the sample is made.


    BELLENY lingerie uses international bra and swimwear sizing standards
    UK/US/EUROPE/JAPAN/FRANCE/AUS underband and cup sizing, offering an array of sizes from a D – KK cup, and 32 – 48 band size.

    Check out the handy size chart below, detailing both UK and international sizing conversions so you can find the right fit that works for you, no matter where you are.

    If you still have questions about the size, you are welcome to contact us at any time, we will provide you with the best solution! For more information, please contact us!

      
    Custom Plus Size Bra size range
    Custom Plus Size Bra size chart


    Aug 23,2023
  • Q6. Can you provide plus size bras samples?
    Yes, we can provide samples. 

    You can contact us directly through our official website, and we will assign a dedicated sales representative to guide you on how to obtain samples, as well as related sample fees and shipping methods

    Aug 2,2023
  • Q5. What's your custom lingerie and underwear lead time?
    The production cycle of custom plus size lingerie and underwear depends on the size and complexity of the order. 

    Normally, the production process begins after the pre-production sample is confirmed. The production cycle of bras is generally 60-75 working days, and underwear is about 30-45 working days.

    Custom fabrics, complex printing and other processes may require longer production cycles.

    After confirming the order, we will communicate with you in detail and provide an accurate delivery time.

    Aug 2,2023
  • Q4. What is the MOQ for custom plus size bras?
    In addition to traditional mass customization, we have also launched flexible customization services to meet different needs. We will produce some spot and order services from time to time based on customer needs.

    Ready Stock: The minimum order quantity is 100 pieces per style per color

    Consolidation order: small batch order service with a minimum order quantity of 500 pieces, which can satisfy 4 sellers to make orders at the same time, and can make orders smoothly.

    Logo tags: more than 500 pieces can be added to your personalized brand tags.

    The setting of this minimum order quantity is to help brands and different customers realize product testing.

    We understand that each product and customer has unique needs, so we are committed to providing solutions to ensure that you can customize the number of according to your actual needs, and our sales team will work with you, Understand your specific requirements and provide the best advice and support. 
    Aug 21,2023
  • Q3. If the product I want is different from your catalogue, can it be customized?
    Yes, it is possible. 

    Mild customization and full customization are our advantageous services. As a manufacturer that understands plus size bras, we have that advantage. 

    At the same time, we also have design capabilities and supporting supply chain
    Aug 2,2023
  • Q2. Do I need to provide original design documents or physical samples for custom bras and panties?
    It is very helpful if you have original design files or physical samples, eg drawn into vector graphics. 
    However, if you only have a sketch or a simple drawing, our design team can also communicate with you to ensure a clear understanding of your needs.
    Aug 2,2023
  • Q1. Can you customize bras according to my design requirements?
    Yes, we welcome customers to provide their own design requirements. 
    You can send us a technical package and our professional design team will work with you to ensure your creative design is transformed into reality.
    Aug 23,2023
Custom Plus Size Bras Design Manufacture
Quick Proofing
Custom Plus Size Bras Design Manufacture
Low MOQ
Custom Plus Size Bras Design Manufacture
Quality Assurance
Custom Plus Size Bras Design Manufacture
28 Years Experience

Contact Us | D+ Plus Size Bras Custom Manufacturer

One of the leading D+ plus lingerie designers and manufacturers in China, providing plus size bra one-stop solution.

Welcome to inquire about underwear products, the services you will get:1. Get free access to the hot-selling style catalog of last quarter2. You will have the opportunity to get free design services, please leave your contact information, we will contact you as soon as possible.
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